Heaters (or electrical heat exchangers) are made up of
a group of shielded heating elements welded to a flange within
a carbon-steel or stainless steel pressure casing or recipient,
depending on the fluid to be heated.
This equipment is used to heat fluids (thermal oil, water,
air, nitrogen, diesel, fuel-oil, other hydrocarbons, glycol,...)
by passing them through the casing in the same way as a classical
heat exchanger, in which the secondary fluid circuit has
been substituted for the bundle of heating elements.
They are normally connected to an electrical control panel
to regulate the fluid outlet temperature automatically, which
forms part of the design and manufacture.
The AC regulator, normally electronic (with thyristors),
maintains the desired temperature by means of its own signal
or one imported from an exterior control centre (4-20 mA).
The heater and control panel are sometimes assembled together
in a cabinet or structure along with a certain set of auxiliary
equipment (heat exchangers, pumps, filters, valves etc.),
resulting in a monoblock module (a skid), which requires
more extensive engineering design.
When a heater or heating element must be installed in a potentially
explosive atmosphere (in a refinery or an oil tanker, for
example), explosion-proof enclosures (connection boxes) are
required. At present the only Spanish manufacturer holding
this specific certificate (EEx d IIC T6) is Termoelectrica
Vila.
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